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Traffic Cones 101: A Complete Guide

Traffic Cones 101: A Complete GuideTraffic Cones 101: A Complete GuideTraffic Cones 101: A Complete GuideTraffic Cones 101: A Complete Guide

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Traffic Cones 101: A Complete Guide

Traffic Cones 101: A Complete GuideTraffic Cones 101: A Complete GuideTraffic Cones 101: A Complete GuideTraffic Cones 101: A Complete Guide

Hosted by TrafficSafetyWarehouse.com

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Traffic Safety Cones Guide

traffic cones for surveyor working in the roadway

From diverting traffic in parking lots to adding visibility on the highway, traffic cones are essential traffic safety equipment. Choose orange traffic cones with retroreflective sheeting for roads and construction work or select from assorted colored traffic cones for sports and other recreational uses. 


Keep reading to learn all about safety cones, how to use them, and traffic cone spacing.

small traffic cones
traffic cones for utility work, construction traffic cones, construction safety
drivers education traffic cones being placed by drivers ed teacher in front of car
traffic safety cones with cone bars for traffic delineation, construction worker
Road traffic safety cones
parking lot traffic cones

What Are Traffic Safety Cones?

 Traffic cones (also called road cones, pylon cones, safety cones, or construction cones) are used to provide advance warning of safety hazards and redirect traffic. When purchasing traffic cones or other channelizers you should be informed of safety standards in your areas so you meet the appropriate guidelines.

traffic cones stacked in a truck for roadway maintenance

Traffic Cone Regulations

The Manual on Uniform Traffic Control Devices (MUTCD) sets the nationwide standards for all traffic control devices, providing essential information regarding their installation and maintenance on all public roadways, pedestrian walkways, and bicycle paths. Published by the Federal Highway Administration, these standards are legally mandated and must be followed by everyone in the industry.


Check to see what MUTCD Guidelines may apply.


In addition to the MUTCD, each state's Department of Transportation (DOT) has their own guidelines. Find your specific state transportation guidelines by going to their website.

MUTCD traffic cone sizes with retroreflective banding in 18 inch, 28 inch, and 36 inch traffic cones

How Traffic Cones Are Made

Flow molded cones are made from a solid piece of PVC plastic with no visible seam. They are lighter and feel softer with a body that is more flexible and has more rebound. They tend to be more economical than injection-molded cones. Their lighter weight makes them easy to carry and stack. They are perfect for a wide range of indoor and outdoor applications.


Injection molded cones are the toughest cones made of durable plastic with a heavy base designed to keep cones standing even in the worst of weather or wind conditions. They are made up of two pieces with an interlocking base. They are typically heavier than their flow molded counterparts. Injection molded cones come with a variety of different base weight types, road grip, and heaviness to choose from depending on your application.

Flow molded plastic cones vs injection molded traffic cones

Types of Traffic Cones and Their Uses

applications for different sizes of traffic safety cones, highway cones, indoor traffic cones, gym

Colored Traffic Cones & Their Uses

two traffic cones in the road

Orange Traffic Cones

Black Base Traffic Cones

Black Base Traffic Cones

Traditional orange traffic cones have been the safety standard for construction sites and other areas needing traffic control. They typically have reflective sheeting applied to help increase visibility, especially at night.

Orange cones come in a variety of sizes, durability, and reflective materials.

orange and green traffic safety cones with and without reflective sheeting

Black Base Traffic Cones

Black Base Traffic Cones

Black Base Traffic Cones

 Engineered for durability, heavy-duty traffic cones are constructed from reinforced materials like robust plastic and rubber. Their stable design withstands harsh conditions like high winds and fast traffic areas. Black base traffic cones are best for high-traffic construction zones, managing heavy equipment and vehicle flow.

types of orange traffic cones in front of police vehicle

All-Orange Safety Cones

Black Base Traffic Cones

All-Orange Safety Cones

 All-orange economy cones serve as a clear visual warning, indicating the presence of potential safety hazards. Their vibrant color and optional reflective sheeting alerts those nearby to exercise caution. Economy cones effectively communicate the presence of a hazard without breaking the bank. 

Blue traffic safety cone

Blue Traffic Cones

Lime Green Traffic Cones

All-Orange Safety Cones

Blue cones are not approved in all states for construction and road safety so you will want to check with your state before using blue cones in higher traffic areas. They are most often used in parking lots and on private property. They are also used to mark accessible parking areas.

red traffic safety cones

Red Safety Cones

Lime Green Traffic Cones

Lime Green Traffic Cones

 To signify immediate danger and the potential for severe injury or death, OSHA advises the use of red traffic cones. These cones also serve to mark emergency equipment, fire hydrants, and areas with restricted access. Furthermore, they can be employed indoors to delineate pathways for machine traffic. 

lime green traffic cone in front of supervisor car

Lime Green Traffic Cones

Lime Green Traffic Cones

Lime Green Traffic Cones

Lime green traffic cones work well to catch driver attention. They are used to alert that there are utility lines overhead or to mark entrances to areas where pedestrians and motorists need to be more alert.

Traffic Cone Accessories

Cone bars for traffic cones around a corner by stop sign

Cone Bars

Traffic Cone Lights

Cone Weights

Cone bars help quickly create simple barricades around construction zones, parking lots, and pedestrian walkways.

traffic cone weight from top view

Cone Weights

Traffic Cone Lights

Cone Weights

Add a rubber traffic cone weight for added stability.

traffic cone with light on sidewalk

Traffic Cone Lights

Traffic Cone Lights

Traffic Cones Retractable Belt Toppers

Traffic cone lights come in various styles, like this amber solar traffic cone light that loops onto any cone with a ring hook.

Retractable belt traffic cone topper

Traffic Cones Retractable Belt Toppers

Traffic Cones Retractable Belt Toppers

Traffic Cones Retractable Belt Toppers

 Retractable belt cone toppers help you create a quick barrier indoors or outdoors. 

signs for traffic cones with arrows

Traffic Cone Signs

Traffic Cones Retractable Belt Toppers

Traffic Cone Signs

Add a traffic cone sign with arrows to mark traffic flow or use a blank cone sign for your own message.

safety cone with plastic chain for facility safety

Safety Cone Chains

Traffic Cones Retractable Belt Toppers

Traffic Cone Signs

Plastic chains attach to traffic cones to create quick barriers indoors or out.

How to Use Traffic Cone Accessories

USA-Made Traffic Cone Weights

Shop Cone Weights

Telescoping Cone Bars

Shop Cone Bars

Frequently Asked Questions

Whether you are securing your construction site or marking a new traffic pattern, OSHA regulations have strict guidelines for traffic cone placement. Their standards require traffic cones to be placed 36 inches apart and visible from at least 500 feet, ensuring ample warning for approaching vehicles and allowing drivers to react safely to your work area. 


For traffic cones to be visible at night from 500 feet away, invest in traffic cones with retroreflective sheeting, either Engineer Grade (EG), High-Intensity Prismatic (HIP), or Diamond Grade (DG).


If you want a traffic safety cone, make sure to obtain it legally. Traffic cones used for public safety and to manage the flow of traffic around work zones, construction, and other road hazards are typically owned by government entities or construction companies. It might seem like a harmless joke or prank, but if you steal a traffic cone from a worksite, you may be subject to heavy fines and criminal charges.


Placing cones or other objects on a public road without authorization could be considered obstructing traffic and may result in fines or removal by authorities. However, if you are merely trying to block your driveway or reserve space in a specific area of your property, placing your cones on your own property is legal. 


Traffic cones can have many uses on private property such as blocking a driveway from people turning their cars around, keeping kids safe while playing, and to mark wet pavement. Just be sure to keep your cones on your own property, and you will be safe.


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